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Controls / Current architecture / mechanical interface / CONTROLLER-PLATFORM-V1

One platform. Three electronic roles.

Industrial supervision, deterministic tank control and reusable PoE sensing. Fixed carriers replace the oversized moving-board direction.

Retained development study. Dimensions, names and checks belong to this revision—not automatically to the retrofit-only product. Manufactured tank shells are deferred. No installation instruction, certification or manufacturing release is represented.

The source reasoning

Why this detail was investigated.

The current architecture separates application software from local process permissions and independent protection. Preferred components and mechanical interfaces are development choices, not a routed or physically qualified board.

Read the research and limits

Control, Hub and PoE sensor architecture

Current proposed Control, Hub and sensor roles; separate protected mains branches and independent protective functions; not a wiring diagram.Open the full-size review drawing

Research record

The detail behind
the study.

Source-linked work for this revision. Reported checks describe the stated model or test; physical qualification and applicability to the current retrofit remain separate.

Current development baseline

Two manufactured tank families, SUB1500 and SUB2000, share a retrofit-capable treatment platform for qualified receiving tanks. Option A is accepted: individual pump and UV switching belongs in a protected, stationary tank-side power compartment; exterior Control supervises and provides upstream isolation.

RoleLeadBoundary
Exterior ControlIndustrial NXP i.MX93 system-on-module; PHYTEC PCL-077 referenceLocal interface, records, diagnostics and updates; no direct Linux or AI actuation.
Tank HubSTM32H573 + DP83826AE PHY leadDeterministic local permissions and feedback; independent protection is a separate design.
Common sensor endpointReusable PoE receiver, network and conditioned front endCustom sonar, floats and other sensors share electronics where useful, not one processor per passive contact by default.

Features with an engineering purpose

Signed updates with recovery, scoped device enrollment, local incident recording, per-port network/power diagnostics, measured electrical-to-hydraulic response, offline USB-C service, and read-only diagnostic tools. These are specified targets; hardware and production firmware are not yet verified.

Six sensor ports means eight network connections

Allocate six sensor ports, one trunk uplink and one Hub CPU link. The eight-channel TPS23881 controls PoE power, not Ethernet switching. Full Type 1 Class 3 source allocation is 6 × 15.4 W = 92.4 W. With an assumed 12 W Hub overhead and 25% planning margin the low-voltage source screen is 130.5 W, excluding pump and UV lamp power. Exact supply, switch and thermal selections remain open.

3D geometry must follow engineering

The accompanying parametric source defines three preliminary board outlines and fixed removable carriers, with explicit dimensions and mounting interfaces. It does not fabricate chip geometry, a PCB netlist or a live mains enclosure. Import exact supplier models and the routed ECAD export before calling an assembly a populated production board.

Source generator: tools/control_platform/generate_mechanics.py. Configuration: contracts/hardware/control-platform.v1.json. Superseded appearance studies are removed from active navigation. Existing source-linked product geometry remains evidence, not an engineering release.

Release holds

Exact load data, switch/host interface, pin allocation, schematic, full MPN BOM, PCB routing, isolation, thermal/EMC, protective alarm architecture and physical fault testing remain required. No tank, treatment, disinfection, connector or electrical rating is granted by this update.

Source and revision record

Source: contracts/hardware/control-platform.v1.json

Source SHA-256: 5b5afc4c5fe06e7ad0b7dad23c7a0bf8d9f61959a11a66e3e58b61fb969718a1

Geometry and images describe this development revision. Current product ratings and manufacturing release require separate qualification.

PHYTEC i.MX93 module

STM32H573

Industrial Ethernet PHY

PoE source controller

PoE endpoint reference

Configurable acquisition front end

Ultrasonic front-end reference

USB isolation reference

Firmware resiliency guidance

MCUboot recovery design

Return to the current product.

Explore the retrofit-only platform and its compatibility, installation and service objectives.

Explore the retrofit